22 hours across instrumentation, DCS, PLC, SCADA, networks, SIS & OT security - ISA CAP, CCST, TÜV & GICSP topics
What you'll learn
Configure DCS control strategies including PID, cascade, ratio and feedforward in function blocks
Specify field instrumentation for pressure, temperature, flow and level using ISA datasheets and correct measurement technology
Determine SIL and conduct a LOPA, then write a safety requirement specification to IEC 61511
Size and select control valves, including Cv calculation, actuator sizing and positioner choice
Apply ATEX hazardous area classification and verify intrinsic safety loops against entity parameters
Design high-performance HMI graphics and rationalise alarms to ISA-18.2, ISA-101 and EEMUA 191
Architect SCADA systems with RTUs, telemetry and DNP3 / IEC 60870-5 for distributed assets
Select and diagnose industrial networks - Modbus, PROFIBUS, PROFINET, EtherNet/IP and OPC UA
Verify a safety instrumented function by calculating PFDavg against architectural constraints
Design IEC 62443 zones and conduits and secure an OT network using the Purdue model
Implement IIoT architecture with MQTT Sparkplug B, a Unified Namespace and edge computing
Integrate instrument, PLC, DCS, SCADA, SIS and IIoT layers into one plant-wide control philosophy
Map career paths and certification routes - ISA CAP, ISA CCST, TUV FSEng and GICSP
Program PLCs in all five IEC 61131-3 languages and build interlocks, sequences and motor control logic
Requirements
No prior control systems experience is required - every domain builds its context from the ground up
Any engineering, technical or maintenance background is enough to follow the programme
Helpful but not essential: familiarity with P&IDs and basic process plant equipment
No DCS, PLC or SCADA software or licence required - this is engineering and standards, not a platform tutorial
A willingness to think in terms of complete systems rather than isolated components
Description
▸ Most control systems engineers were never trained. They were deployed.
Process engineers who understand the plant but not the control systems. Control engineers who never received structured training in the standards, architectures and methodologies their work depends on. That gap sits behind a great many plant shutdowns, safety incidents and failed commissioning campaigns.
This course closes it - the complete control systems stack, as it is actually engineered on operating plants, in over 22 hours of structured video.
▸ Eight domains plus an integrating capstone
- Field instrumentation - pressure, temperature, flow and level, smart transmitters and HART, control valve selection and Cv sizing, ATEX and intrinsic safety
- Distributed control systems - architecture, I/O, function block configuration, PID and advanced control, alarm management, and the workflow from database build to commissioning
- PLC programming - all five IEC 61131-3 languages, interlocks, sequences and motor control
- SCADA - RTUs and telemetry, DNP3 and IEC 60870-5, wide-area architecture for distributed assets
- Industrial networks - Modbus, PROFIBUS, PROFINET, EtherNet/IP, Foundation Fieldbus and OPC UA, plus the diagnostics that resolve real faults
- Functional safety - the IEC 61511 lifecycle, LOPA and SIL determination, the safety requirements specification, SIF design and PFDavg verification
- OT cybersecurity - the IEC 62443 framework, zones and conduits, the Purdue model, and the threat landscape from Stuxnet to TRITON to Colonial Pipeline
- Industrial IoT - edge computing, MQTT Sparkplug B, the Unified Namespace, digital twins and model predictive control
- Capstone - a worked greenfield gas processing facility taking all eight domains from instrument to PLC and DCS to SCADA to SIS to IIoT
▸ Anchored in the standards, not name-dropping them
IEC 61511 for functional safety. IEC 62443 for OT cybersecurity. IEC 61131-3 for PLC programming. ISA-18.2 and EEMUA 191 for alarm management. ISA-101 for HMI design. ATEX and IECEx for hazardous area instrumentation. Each is explained and applied, not mentioned in passing.
▸ The interfaces are the point
Individual domains are available separately and taught well elsewhere. What almost nobody teaches is where they meet - the instrument that feeds the SIF, the cause and effect matrix that becomes PLC logic, the SCADA link that becomes a cybersecurity exposure. The capstone makes those interfaces explicit, because that is where real projects succeed or fail.
▸ Certification topics covered
The programme covers topics examined in ISA CAP, ISA CCST, TÜV Functional Safety Engineer (IEC 61511) and GICSP, with a lesson mapping the career paths and certification routes across industrial automation.
▸ What you get
- Over 22 hours of structured video across eight domains and a capstone
- Section quizzes throughout, plus a 40-question final exam testing integration across the whole stack
- Downloadable worksheets, datasheets and worked examples
- Lifetime access, mobile and TV access, and a certificate of completion
- Udemy's 30-day money-back guarantee
▸ Who this is for
C&I, control and automation engineers who specify, design or commission control systems. Maintenance, commissioning and control room technicians. Electrical, process and mechanical engineers who interface with control systems and want to understand them properly. System integrators and automation contractors. Operations and reliability engineers who want to engineer rather than operate around the system. Technical sales and application staff at instrument, DCS, PLC and SCADA vendors. And graduates or career changers who need practical grounding beyond theory.
▸ No prior control systems experience is required - every domain builds its context from the ground up. No DCS, PLC or SCADA software or licence is needed.
Built by a practising engineer with over fifteen years delivering safety-critical control system projects across oil and gas, energy and industrial infrastructure - including DCS specification, SIS design, functional safety assessments, OT cybersecurity assessments and IIoT implementation on major process plants.
Who this course is for
C&I, control and automation engineers who specify, design or commission control systems on process plants
Maintenance, commissioning and control room technicians who keep DCS, PLC and SCADA systems running
Electrical, process and mechanical engineers who interface with control systems and want to understand them properly
System integrators, panel builders and automation contractors delivering control system projects
Operations, plant and reliability engineers who depend on control systems and want to engineer rather than just operate around them
Technical sales, application and field service staff at instrument, DCS, PLC and SCADA vendors
Graduates, apprentices and career changers entering automation who need practical grounding beyond theory



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